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How is the high strength of concrete achieved?

The China Securities New Energy Vehicle index rose as much as 4.1 percent after a strong rally in lithium-ion shares on the Chinese stock market. Brokerages said lithium enterprises would usher in marginal expectations, and currently, it may be the best time to layout power/energy storage lithium batteries.

According to a securities research report, the price of lithium carbonate in the upstream resource end continues to hit a new high, which reflects the shortage of lithium mineral resources, and lithium has become one of the core elements of the development of the lithium electricity industry. In 2022, global demand for lithium carbonate continues to grow strongly, while the supply-side growth is relatively limited. And, because related mining enterprises experienced the last lithium down cycle, they would expand concrete foaming agent are expected to rise.

Concrete is classified as high-strength concrete based on 28-day strength. Until the 1970s, concrete with a strength of more than 40Mpa was classified as high-strength concrete.  The benchmark for high-strength concrete is raised to 55Mpa or higher when concrete mixtures of approximately 60Mpa and above are produced commercially. 

 

High strength concrete has a history of about 35 years, from the development of superplasticizer admixtures in the late 1960s, Japan using "naphthalene sulfonate" high strength prefabricated products, and Germany using "sodium benzenesulfonate" underwater concrete, which was a pioneer in this technology. 

 

How is the high strength of concrete achieved? 

Higher concrete strength can be achieved by using one or a combination of some or many of the following methods: 

High cement content 

Reduce water-cement ratio 

Better machinability and therefore better compaction 

 

Requirements for high-strength concrete require a high content of cementitious material in the concrete mixture, which can be in the range of more than 400 kilograms per cubic meter. Higher cementitious content leads to higher thermal shrinkage and dry shrinkage, and there is a stage where further cementitious material addition does not affect strength.  As for durability, the minimum and maximum cement content in concrete is regulated by law, and reducing the water-cement ratio has its limitations, especially under field conditions. The desire for higher strength leads other materials to achieve the desired effect, thus showing the contribution of cementitious materials to concrete strength. 

 

The addition of pozzolanic mixtures such as pozzolanic fly ash (PFA) or granular blast furnace slag (GGBS) contributes to the formation of secondary CSH gel thereby increasing strength.

 

The addition of pozzolans admixtures (such as fly ash used as an admixture) reduces the strength gain of concrete for the first 3 to 7 days and displays the gain after 7 days and provides higher strength over the long term. 

Add mineral mixtures such as silica fume or metakaolin or rice husk ash. 

 

Silica fume or highly reactive volcanic ash mixtures such as metakaolin and rice husk ash (RHS) will begin to function in about 3 days.  RHS has an advantage over PFA because RHS is more reactive. 

Using chemical admixtures such as superplasticizers or superplasticizers, controlling admixtures will help achieve higher strength in concrete. 

 

Research and experience have shown that admixtures based on polycarboxylic ether (PCE), known as high plasticizers, are best suited for this job as they have a water reduction capacity of 18 to 40 percent relative to control or reference concrete. 

A combination of all or more of the above to achieve the desired strength.


With HSC accompanied by some complexity, such as higher shrinkage rates, higher hydration heat, etc., combinations of at least some of these methods are now unchanged, all of which need to be neutralized or controlled.  Most problems are handled by PFA or a combination of GGBS and PCE mixtures.


Steam curing is also used to speed up cement hydration, but this may not result in higher strength.  Substituting some fine aggregate with fly ash or blast furnace slag can achieve early strength gains without increasing the water requirement of the concrete mixture. 

 

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The war in Russia and Ukraine is roiling global financial markets. Russia and Ukraine are important commodity suppliers in the world, so their conflict is bound to make a full impact on the global commodity supply. In view of this, the price of the concrete foaming agent may continue to rise in the future.

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